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Conventional Palletizing Methods vs. Robot Palletizing

Palletizing has come a long way and many industries are today moving in with the trends by adopting new methods versus the traditional ones. Palletizers are great for handling different kinds of products in an industry. Palletizing applications include tasks such as handling bags, cartons, pails and other materials, product packaging, loading and transporting goods in a pallet. 

robot palletizing

Changing from a conventional method to an automated one is not always easy. This is because both have features that you would want for your application and you are the only one in a position to know what is best for your business.  To make your decision on which one of the two suits your needs better, let us look at the benefits of both conventional palletizing and palletizingrobot.

Differences between conventional palletizing and robot palletizing

Before you choose the best method to go with, make sure you clearly lay out what the needs of your company are, what the production rate is and what you aim to achieve. With this knowledge, it will be easier to know if you want to retain the conventional palletizing applications or you want to automate your applications using the trendy and advanced palletizing robots.

·        Speed

Speed is one of the most crucial aspects in every industrial application. Conventional palletizers come in two categories, which are the high-level palletizers and the low-level palletizers. The high-level palletizers have much higher palletizing speeds than the low-level palletizers do.

They can also reach higher heights as compared to the low-level palletizers. The speeds of the palletizers depend largely on their models and it can range anything from palletizing ten to forty bags per minute.

Robot palletizers on the other hand can palletize 40 and more bags per minute depending on the products that need palletizing, in some cases, a robot palletizer can handle more than 1,000 cans per minute. Whichever the case, the speed of a robot palletizer is incomparable to that of a conventional palletizer.

·        Maintenance

One of the drawbacks of conventional palletizers is their frequent breakdowns. This is because once they work for long hours, they develop mechanical operational failures that need repairing or replacements. Though the palletizers do not demand specialized knowledge to repair them, frequent breakages waste time and costs that may bring down production.

Robot palletizers on the other hand have fewer mechanical problems and even fewer mechanical components to repair or replace. All they have is a programme and sensors that enable them to carry out their applications. Having robot palletizers means less downtime and more reliability.

·        Versatility

Conventional palletizers handle one product at a time. If it is palletizing bags, it cannot deal with bales or cartons. The good thing that comes out of this is that the pallets look neat, compact, well squared and compressed.

A robot palletizer on the other hand is versatile as it comes with end of arm tools that can handle more than product at a time. You can also a robot palletizer for almost every need in the company. The arms have magnetic grippers that can hold several containers at a go. If you have a busy company that needs handling of multiple products in the fastest time possible, a robot palletizer would be handier than a conventional palletizer would.

·        Footprint

Conventional palletizers are large and imposing. For this, they require large spaces to enable them move around effectively as they carry out their applications. This means you may not have enough space for anything else if you are using a conventional palletizer.

Robot palletizers on the other hand are flexible and come in dimensions that are dependent on the configurations of the system, they can fir in tight and limited spaces and still carry out their applications with ease, todays robot palletizers are collaborative and can work alongside humans without any interference.

Wrapping it up

From the above few points, you can tell that choosing robot palletizing over conventional palletizing comes with more benefits, besides the above points, the robots also have better safety and lower labor costs. They continue to take over in many industries and before jumping ship, you need to evaluate all your company’s needs and then make a decision. Whatever the case, automating your palletizing processes is a wise move.

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